Combine
Wheel Solutions

Combine Wheel Solutions
Combine Dual Wheel Solution — McCarthy Tire Service
Combine Wheel Solution

Combine
Dual Wheel
Solution.

A purpose-built dual wheel system for current-generation combines — engineered to end the cycle of broken bolts and cracked inner duals.

Program
Agricultural Wheels
Validated
Lab & Field Proven
Supported By
McCarthy Tire Service
13×
Lab-Tested Life vs. OEM
600 lb-ft
Install Torque
470 mm
Bolt Circle
M24
Coarse Thread Hardware
01 / The Problem

Why OEM Wheels Fail.

Current-generation combines are known for wheel bolts breaking and cracking on the dual wheel. Operators lose uptime, lose bolts, and eventually lose the wheel itself.

01

Wheel bolts break.

Repeated stress and clamp-load loss lead to bolt fatigue and snapped studs in the field — often during the worst possible moment of harvest.

02

Torque does not hold.

Bolts fail to retain their specified torque as intended — the root cause of most hardware failures on OEM dual wheel configurations.

03

Inner dual wheels crack.

The inner dual wheel sees the highest cyclic loading and is prone to structural cracking, leading to costly replacement.

Documented Failures

Cracked inner dual wheel
Cracked Wheel Body
Wheel hub failure with cracking
Hub Cracking
Wheel center showing wear and failure
Bolt Hole Wear
Snapped wheel studs
Sheared Studs
02 / The Solution

A Re-Engineered
Dual Wheel System.

An engineered dual wheel system that resolves the issues with OEM wheels — using a hub adapter to expand the bolt circle from 335 mm to 470 mm, with coarse-thread hardware sized for field-friendly installation.

Exploded view of dual wheel assembly with hub adapter
Exploded Assembly · Hub Adapter, Spacers, Dual Wheels

How it works.

The hub adapter bolts onto the axle using factory M22 fine-thread hardware — no axle modifications required. The expanded 470 mm bolt circle spreads the clamp load across a wider pattern for better retention under cyclic loading.

M24 coarse-thread hardware secures the wheels to the adapter. Coarse threads resist galling and cross-threading — critical when installing in dusty, dirty field conditions. Specified torque drops from 750 lb-ft to 600 lb-ft, achievable with common shop and service truck tooling.

Field-installed.

The complete system installs on the existing axle without modification. The adapter pictured here is shown mounted to the OEM hub, with the dual wheel assembly ready to be torqued into place using the new M24 hardware.

Hub adapter → spacer segments → tapered spacer → dual wheels. Engineered drawings for each component are provided in the technical drawings section below.

Hub adapter mounted on combine axle
Hub Adapter · Field Installation

Key Engineering Details

335 → 470 mm
Expanded Bolt Circle

Hub adapter increases the bolt circle from the OEM 335 mm to 470 mm, distributing load across a wider pattern.

M22 Fine
OEM-Compatible Mount

Adapter mounts to the axle using factory M22 fine-thread hardware. No axle modifications.

M24 Coarse
Field-Friendly Hardware

Coarse-thread wheel bolts resist galling and cross-threading — built for dusty, dirty conditions.

750 → 600 lb-ft
Reduced Install Torque

Lower torque spec installs with common shop and service truck tooling — no specialized equipment needed.

03 / Proven In The Field

Tested. Proven. Working.

The dual wheel system has been laboratory and field proven — on the toughest harvest platforms in commercial operation today.

Lab-Tested Life Comparison

OEM Wheel
1
Upgraded
13× LIFE
Over 13× the fatigue life of OEM wheels in laboratory testing
Lab
Lab fatigue testing rig
Inspection
Bolt hole inspection on tested wheel
Field
Combine harvester operating with upgraded wheels
Production
Wheel assembly on the production line

Where The System Is Working

01

Hillside Combines

Field-proven on high-capacity hillside combines where wheel loading is among the most severe in agriculture.

02

Air Seeders

Deployed on large air seeders requiring robust dual wheel configurations for heavy implement loads.

03

Grain Carts

In commercial operation on grain carts where peak harvest loads test wheel hardware to the limit.

04 / Kit Specifications

Wheel & Adapter Kit.

Complete kit specifications for the dual wheel system — wheel size 42 × DW18A. Additional wheel sizes are available for other common tire fitments.

Wheel Specifications
Wheel Part NumberW42-22100P02
Tire Fitment(IF/VF) 520/85R42 or (IF/VF) 580/85R42
Wheels Required Per Machine4
Wheel Weight537 lbs each
Adapter Kit Specifications
Adapter Kit Part NumberIB0025PK
Kits Required Per Machine2
Adapter Kit Weight201 lbs per kit
Install Torque600 lb-ft
Axle Mount HardwareM22 fine-thread (OEM)
Wheel Mount HardwareM24 coarse-thread
05 / Engineering Drawings

Component Drawings.

Reference drawings for each component in the dual wheel system. Full-resolution drawings are available upon request from McCarthy Tire Service.

Wheel drawing 42 X DW18A
Drawing 01

Wheel · 42 × DW18A

P/N W42-22100P02 — section view and bolt pattern detail for the dual wheel.

Hub adapter drawing
Drawing 02

Hub Adapter

The adapter that bolts to the axle and provides the expanded 470 mm bolt circle.

Spacer segment drawing
Drawing 03

Spacer Segment

Curved spacer segments that provide the necessary spacing between the dual wheels.

Tapered spacer drawing
Drawing 04

Tapered Spacer

Tapered spacer with section view showing internal geometry and tolerances.

Hardened washer drawing
Drawing 05

M24 Hardened Washer

Hardened steel washer used with the M24 coarse-thread wheel bolts.

Hex bolt drawing
Drawing 06

M24 × 3.0 × 130 Hex Bolt

Class 10.9 hex bolt — the M24 coarse-thread wheel hardware specified for the system.

Ask About Fitment
For Your Combine.

Additional wheel sizes are available for other common tire fitments. Contact Austin Hale 443-602-6636 for combine-specific configurations and pricing.

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